wohlers associates


Wohlers Report 2006
Rapid Prototyping & Manufacturing State of the Industry
Annual Worldwide Progress Report   
ISBN 0-9754429-
2-9

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Table of Contents

 

Acknowledgments

About the author

Focus of this report

Introduction to additive fabrication

PART 1: BACKGROUND

History of additive fabrication

Introduction of non-SL systems

Initial introduction of 3D printers

New generation machines

The past 12 months

Early inventions

Industries embracing the technology

How companies are applying additive processes
Installations by country

Applications

Communication
Engineering changes
Powerful ideas and proposals
Concept models
Verifying CAD databases
Styling and ergonomics
Fit and functional testing
Prototyping
Metal castings
Tooling
Requests for quotes

Manufacturing support
Manufacturing of parts

Research

Art and sculpture
Unlimited potential

PART 2: INDUSTRY GROWTH

Revenue growth and forecasts

Revenues from products and services
Annual revenue growth percentages

Seventeen years of growth
3D Systems' market share
Material sales
Revenues from service providers
Secondary market
Revenues from other services

Unit sales growth and forecasts

Average selling price

Unit sales growth percentages
Stratasys maintains its lead
Systems sold by region
Cumulative systems sold by region
Market shares by U.S. manufacturers
Market shares by Japanese manufacturers
Cumulative market shares by manufacturer
Unit sales by manufacturer and year
3D printer sales

Number of parts being produced

Service providers

Process popularity

Percentage continues to decline
Working with service providers
Improving conditions

The future

Service providers adapt
What's ahead

PART 3: SYSTEM MANUFACTURERS

Arcam

Concept Laser

Cubic Technologies
Desktop Factory

Envisiontec

Technical developments

Target markets
Challenges for the year ahead

EOS

New products

Other developments

MCP/F&S
Next Factory

Objet Geometries

New Eden models

Other developments

Optomec

Phenix Systems

POM

Strengths and limitations of DMD

Installations and sales activity

ProMetal

Solidica
Solidimension

Solidscape
Sony
Speed Part

Stratasys

New products and services

Further developments

3D Systems

Viper Pro
Product news

Other developments

Trumpf

Z Corp.

Contex acquisition
New products

Other developments

Others

Real cost of the technology

Investor update

Revenues and earnings
Future opportunities
3D printing
Rapid manufacturing
Outlook

PART 4: ASIA AND EUROPE

Asia

Strong activity

Northern Asia
Southeast Asia
Industrial sectors and applications

Chinese system manufacturers

Korean system manufacturers

Japan

Is this Japanese-style business?

Popularity of stereolithography
Acceptance of non-SL processes
3D printers
Tooling and the role of service providers
CAD solid modeling
The future

Europe

United Kingdom
Italy

Germany

France
Spain

Portugal

Sweden
Finland
Denmark
The Netherlands
Belgium

Other regions

South Africa

Brazil
Groups and associations

PART 5: METAL PARTS AND TOOLING

Direct metal fabrication

Laser-based, powder-bed systems 
Powder deposition systems 
Other approaches
Need for materials testing

Cast metal parts

Investment casting 
Sand casting 
ZCast 
Plaster mold casting 
Rubber plaster mold casting 
V-Process 
Die casting

Tooling solutions

High-performance tooling

Indirect tooling approaches

RSP Tooling 
Reconfigurable Tooling Systems 
Other options

Direct approaches

Laser Consolidation 
SLS tooling 
DMLS 
Others

Other options

CNC-machined tooling
Hybrid tooling
Trends in hybrid tooling

Size of tooling market

Metal fabrication comparison matrix

PART 6: RAPID MANUFACTURING

A new industrial revolution?

Benefits and barriers

Design freedom

Part consolidation and optimization

Tailored products

Logistics and supply chains

Applications and industries

Aerospace

Military

Motor sports

Automotive

Machinery

Medical and dental

Consumer products

Art and jewelry
Other areas

Future possibilities

When it makes sense

Shape and size
Production volume
Quality

Cost analysis and economics

Production implications

Strategic implications

Challenges and required research

Processes
Materials
Product design
Organization, management, and supply chain issues

PART 7: OTHER DEVELOPMENTS

Growth of CAD solid modeling

Major trends

Revenue and seat count estimates

Operating systems and hardware

What's next?

Materials

LS powders

SL resins

FDM

PolyJet

Z Corp.

InVision

Envisiontec

Surface coatings and special treatments 
Predicting the performance of injection-molded parts

Medical modeling

Medical imaging technology
Medical image processing software
Materials suited to medical modeling
Medical use of color models
Additive techniques suited to medical modeling
The market for additive models
Directly implantable additive parts
iDent Imaging
RP4Baghdad humanitarian project

3D scanning and reverse engineering

3D scanning hardware
Processing software
Applications
Product design: Ferrari wing
Manufacturing: Howmet/Alcoa turbine blade inspection
Process selection and tolerance design: Bronze sculpture
Mass customization: GN ReSound
Supply chain qualification: Risks of a global supply base
Product support: Extended life from tooling
Other possibilities
Technology
Limitations and other important issues
Polygon meshes and surfaces
Caveats and conclusions

PART 8: RESEARCH AND DEVELOPMENT

Patents

Technology development

Process development

Materials

Applications

Modeling

U.S. government-sponsored R&D

National Science Foundation
Meso, micro, and nano scale technology
Process improvements, materials development, and new applications
Composites, multi-materials, and functionally graded materials
Medicine
Education
Other areas
Department of Health and Human Services
Department of Defense
NASA
Department of Energy

College and university education and research

Educational activities in additive fabrication
Research and teaching
Future trends and contributions

PART 9: WHERE IT'S ALL HEADED

3D printing for design and modeling
Mainstream systems

Additive systems for series production

Application areas 
Short run production
Complex shapes
Multi-functional components

Tooling

Summary 

Where to learn more

Global Alliance of Rapid Prototyping Associations
Rapid Technologies and Additive Manufacturing Community


APPENDICES

Appendix A: Glossary of terms

Appendix B: System and material manufacturers

Canada
China
France
Germany
Israel

Italy
Japan
Korea

Sweden
United States

Appendix C: U.S. system specifications

Appendix D: Systems manufactured outside the U.S.

Appendix E: Material properties

Appendix F: 3D scanning systems

Appendix G: Reverse engineering software